FORD SCORPIO

1985-1994 of release

Repair and car operation



Ford Skorpio
+ 1.1. Car identification
+ 2. Maintenance service
- 3. Engines
   + 3.1. Engine OHC
   - 3.2. Engine DOHC
      3.2.1. A technical characteristics
      + 3.2.2. The repair which is not demanding removal of the engine
      - 3.2.3. Removal and installation of the engine without a transmission
         3.2.3.1. Engine removal
         3.2.3.2. Additional operations on engine removal on cars with АКП
         3.2.3.3. Additional operations on removal of the engine from a transmission
         3.2.3.4. Engine installation
         3.2.3.5. Engine dismantling
         3.2.3.6. Cylinders
         3.2.3.7. Check and restoration of pistons and piston rings
         3.2.3.8. Piston fingers and rods
         3.2.3.9. A cranked shaft
         3.2.3.10. Radical and шатунные bearings
         3.2.3.11. A flywheel
         3.2.3.12. Engine assemblage
         3.2.3.13. Start of the engine after major repairs
      3.2.4. Ventilation system картера
      + 3.2.5. Greasing system
   + 3.3. Engine V6
   + 3.4. Ignition and engine management systems
   + 3.5. Diesel engines
+ 4. Cooling system
+ 5. Fuel system
+ 6. Coupling
+ 7. Transmissions
+ 8. A kardannyj shaft and the back bridge
+ 9. A steering
+ 10. Suspension brackets
+ 11. Brake system
+ 12. Wheels and tyres
+ 13. A body
+ 14. An electric equipment



3.2.3. Removal and installation of the engine without a transmission

3.2.3.1. Engine removal
THE GENERAL DATA

Removal of the engine without a transmission is made upwards from a motor compartment by means of the load-lifting mechanism. It is possible to make also engine removal together with a transmission, however, it much more difficultly as for this purpose it is required to establish the car on the lift and by means of the additional lift to lower the engine together with a transmission downwards, preliminary having disconnected and having removed the units interfering lowering of the power unit.

PERFORMANCE ORDER
1. To remove a negative wire from the accumulator.
The prevention

On cars with the conditioner, elements of a central air of air can complicate performance of works on the engine, and not always probably unscrew bolts and move system elements aside because of insufficient length of their hoses. In that case, the central air should be discharged Ford's dealer or the expert in conditioners.


2. To remove protection картера and a mudguard.
3. To remove a radiator lattice.
4. To disconnect a cable of opening of a cowl from the mechanism of closing of a cowl and to take from clamps.
5. To remove a cowl, preliminary having noted position of loops, for simplification of repeated installation and having disconnected a tube of a washer of a windscreen.
6. To merge cooling liquid from cooling system for what under a drain stopper of a radiator to substitute the corresponding container and to open the drain stopper located in the bottom part of a radiator. For acceleration plum of a cooling liquid to open a stopper of a broad tank. For plum of a cooling liquid from the block of cylinders to unscrew the drainage bolt located in the block of cylinders.
7. For maintenance of an additional workplace to remove a radiator.
8. To disconnect hoses of a cooling liquid from the case of the water pump on the left side of the engine and a head of the block of the cylinder.
9. To weaken collars and to remove branch pipes and hoses of system of cooling:
      – The top and bottom branch pipes of a radiator;
      – Hoses of a broad tank;
      – Hoses of system of heating of salon from a head of the block of cylinders and the pump of system of cooling;
      – Cases of the automatic starting arrangement of the carburettor.
10. To merge engine oil and to remove the filter.
11. To unscrew four bolts of fastening of the top forward cross-beam, two bolts from two parties above and two bottom bolts of fastening of a support of a cross-beam and to remove it together with a radiator.
12. To remove the air filter.
13. To remove a hose сапуна c covers of a head of the block of cylinders and to unscrew a bolt, крепящий a suspension bracket of support of a hose to the left forward party of a head of the block of the cylinder.
14. To remove from the fuel pump bringing fuel hose and to muffle its stopper.
15. To disconnect a vacuum tube of the amplifier of brakes from an inlet collector.
16. To disconnect electric wires and to remove sockets from following units and gauges:
      – The generator;
      – A starter;
      – The radiator fan;
      – The gauge of turns and position of a cranked shaft;
      – The temperature gauge;
      – The gauge of temperature of a control system of the engine;
      – The gauge of pressure of oil;
      – The ignition distributor;
      – Ignition coils;
      – Knots of system of injection of fuel and fuel atomizers;
      – The gauge of position throttle заслонки;
      – The gauge of temperature of fuel;
      – A heater automatic air заслонки;
      – A radiator temperature-sensitive element.
17. To remove from the distributor of ignition the high voltage distributor together with wires.
18. To disconnect an accelerator cable.
19. To disconnect from the carburettor fuel and vacuum hoses, and also electric wires.
20. To remove клиновой a belt and the auxiliary pump of system of a steering (if is present at the given version). To suspend the auxiliary pump to a body of the car by means of a soft wire, thus not to disconnect hoses from the pump.
21. In car salon to establish a bar under a coupling pedal so that to fix it in the top position, for an exception of operation of an automatic regulator of a tension of a cable of coupling.
22. To remove a coupling cable.
23. On models with an air conditioning to unscrew 4 bolts of fastening of the compressor of the conditioner (are specified by arrows in drawing (the bottom view)) from a suspension bracket of installation and to move the compressor from the engine.
24. To check up that the steering wheel is established in movement position directly forward and a paint or a marker to note position of the bottom collar of an intermediate shaft and a gear wheel of steering transfer, then to disconnect an intermediate shaft from steering transfer (the fastening bolt is specified by an arrow).
25. To unscrew a forward reception pipe from a final collector.
26. To unscrew collars of fastening of the stabilizer and to remove the stabilizer.
27. On cars with an automatic transmission to unscrew the converter of a twisting moment from drive a disk.
28. To establish таль for lifting of the engine and to raise the engine so that the engine weight was perceived талью, and then to unscrew holders of the engine.
29. To unscrew fastening bolts картера couplings.
30. To disconnect electric wires and to remove a starter.
31. To disconnect from the engine a weight wire.
32. To remove the holder located between the engine and a transmission.
33. To disconnect tubes of brake system from a forward suspension bracket.
34. To prop up a transmission by means of the corresponding lift and a wide board and a few to raise a transmission.
35. Being careful, the load-lifting mechanism to raise the engine and to separate from it a transmission.
36. Raising the engine, simultaneously to displace it forward and, turning it in a horizontal plane, to take upwards.