FORD SCORPIO

1985-1994 of release

Repair and car operation



Ford Skorpio
+ 1.1. Car identification
+ 2. Maintenance service
- 3. Engines
   + 3.1. Engine OHC
   + 3.2. Engine DOHC
   + 3.3. Engine V6
   + 3.4. Ignition and engine management systems
   - 3.5. Diesel engines
      3.5.1. A technical characteristics
      3.5.2. The repair which is not demanding removal of the engine
      3.5.3. Check and adjustment of backlashes of valves
      + 3.5.4. Fuel system
      + 3.5.5. A head of the block of cylinders
      3.5.6. Removal and engine installation
      + 3.5.7. Dismantling, repair and engine assemblage
      3.5.8. turbocharger
      + 3.5.9. Greasing system
      + 3.5.10. Cooling system
      3.5.11. Typical malfunctions of the engine
+ 4. Cooling system
+ 5. Fuel system
+ 6. Coupling
+ 7. Transmissions
+ 8. A kardannyj shaft and the back bridge
+ 9. A steering
+ 10. Suspension brackets
+ 11. Brake system
+ 12. Wheels and tyres
+ 13. A body
+ 14. An electric equipment



3.5.6. Removal and engine installation
THE GENERAL DATA

Removal of the engine without a transmission is made upwards from a motor compartment by means of the load-lifting mechanism. It is possible to make also engine removal together with a transmission, however, it much more difficultly as for this purpose it is required to establish the car on the lift and by means of the additional lift to lower the engine together with a transmission downwards, preliminary having disconnected and having removed the units interfering lowering of the power unit.

PERFORMANCE ORDER
1. To remove a negative wire from the accumulator.
2. To remove protection картера and a mudguard.
3. To remove a radiator lattice.
4. To disconnect a cable of opening of a cowl from the mechanism of closing of a cowl and to take from clamps.
5. To remove a cowl, preliminary having noted position of loops, for simplification of repeated installation and having disconnected a tube of a washer of a windscreen.
6. To merge cooling liquid from cooling system for what under a drain stopper of a radiator to substitute the corresponding container and to open the drain stopper located in the bottom part of a radiator. For acceleration plum of a cooling liquid to open a stopper of a broad tank. For plum of a cooling liquid from the block of cylinders to unscrew the drainage bolts located from two parties in a back part of the block of cylinders.
7. To weaken collars and to remove branch pipes and hoses of system of cooling:
     – The top and bottom branch pipes of a radiator;
     – Hoses of a broad tank;
     – Hoses of system of heating of salon;
     – Hoses from the water pump.
8. To unscrew four bolts of fastening of the top forward cross-beam, two bolts from two parties above and two bottom bolts of fastening of a support of a cross-beam and to remove it together with a radiator.
9. To disconnect a reception exhaust pipe from a final collector. In the engine with a turbo-supercharging to disconnect a reception exhaust pipe from турбокомпрессора.
10. To disconnect a vacuum tube of the amplifier of brakes from the vacuum pump.
11. To disconnect from the fuel pump of a high pressure of a tube of giving and fuel return. On the engine with a turbo-supercharging to remove the fuel filter from an arm.
12. To disconnect electric wires and to remove sockets from following units and gauges:
       – The generator;
       – A starter;
       – The grounding tyre;
       – The temperature gauge;
       – The gauge of excess of temperature;
       – The gauge of pressure of oil;
       – The electromagnetic valve on the fuel pump of a high pressure;
       – Electromagnetic муфту the fan;
       – A radiator temperature-sensitive element.
13. To remove from the fuel pump of a high pressure an accelerator cable.
14. To establish in a back part of a head of the block of cylinders an earring for engine lifting.
15. To remove all приводные belts, preliminary having weakened their tension.
16. To remove the radiator fan, preliminary having unscrewed the central nut of fastening.
17. To remove a starter.
18. To remove a pulley of a cranked shaft. For an exception проворачивания a cranked shaft at unscrewing of a bolt of fastening of a pulley to fix a gear wreath of a flywheel through an aperture for starter installation.
19. To remove the generator and the mechanism of a tension of a belt of a drive of the water pump.
20. To remove the pump of the amplifier of a steering, without disconnecting from it hoses, and to fix it on a body using a soft wire.
21. To remove the gear change lever, preliminary having unscrewed a tip of the lever and having removed a plastic casing with a framework and the goffered cuff and having unscrewed the lever.
22. To unscrew collars of fastening of the stabilizer and to remove the stabilizer.
23. To remove a cable of coupling from the lever of deenergizing of coupling.
24. To unscrew nuts of fastening of arms of the engine to pillows of a cross-section beam.
25. From below the car to unscrew the bottom guard of coupling, a jack to raise a transmission and to unscrew it from a body. To unscrew fastening bolts картера couplings to the engine for what a few to lower a transmission.
26. Being careful, the load-lifting mechanism to raise the engine and to separate from it a transmission.
27. Raising the engine simultaneously to displace it forward and turning it in a horizontal plane to take upwards.

Installation

Engine installation is made in sequence, return to removal. Thus it is necessary to pay attention to some features:

     – At coupling installation on a flywheel it is necessary to centre a disk of coupling aligning оправкой;
     – If at joining of a transmission to the engine, the primary shaft of a transmission does not enter into a coupling disk, it is necessary to turn a cranked shaft of the engine a little.