FORD SCORPIO

1985-1994 of release

Repair and car operation



Ford Skorpio
+ 1.1. Car identification
+ 2. Maintenance service
- 3. Engines
   - 3.1. Engine OHC
      3.1.1. A technical characteristics
      - 3.1.2. Service and repair
         3.1.2.1. Engine adjustment
         + 3.1.2.2. The repair which is not demanding removal of the engine
         3.1.2.3. Removal and engine installation
         - 3.1.2.4. Engine repair
            3.1.2.4.1. Engine dismantling
            3.1.2.4.2. Identification of co-operating parts
            3.1.2.4.3. Engine assemblage
            3.1.2.4.4. Replacement of pistons
            3.1.2.4.5. Removal and installation of an intermediate shaft
            3.1.2.4.6. System timing
            3.1.2.4.7. Start of the engine after major repairs
         3.1.2.5. Greasing system
         3.1.2.6. Ventilation system картера
   + 3.2. Engine DOHC
   + 3.3. Engine V6
   + 3.4. Ignition and engine management systems
   + 3.5. Diesel engines
+ 4. Cooling system
+ 5. Fuel system
+ 6. Coupling
+ 7. Transmissions
+ 8. A kardannyj shaft and the back bridge
+ 9. A steering
+ 10. Suspension brackets
+ 11. Brake system
+ 12. Wheels and tyres
+ 13. A body
+ 14. An electric equipment



3.1.2.4. Engine repair

3.1.2.4.1. Engine dismantling
THE GENERAL DATA

Linings and sealing rings of the engine

1 – маслоотражательные caps,
2 – a lining of a cover of a head,
3 – a lining of an inlet collector,
4 – a lining of the carburettor,
5 – a lining of a head,
6 – a back sealing ring of a cranked shaft,
7 – a lining of the oil pallet,
8 – a lining of the fuel pump,
9 – a forward sealing ring of a cranked shaft,
10 – a lining of a forward cover of the block of cylinders,
11 – a lining of the pump of a cooling liquid,
12 – a lining of the thermostat,
13 – a sealing ring of the thermostat,
14 – a lining of a collector,
15 – a sealing ring of a camshaft

The krivoshipno-shatunnyj mechanism

1 – a cranked shaft,
2 – radical loose leaves,
3 – persistent half rings,
4 – a cover of the radical bearing,
5 – a forward sealing ring of a cranked shaft,
6 – a back sealing ring of a cranked shaft,
7 – a rod,
8 – a bolt of fastening of a cover of a rod,
9 – a nut of fastening of a cover of a rod,
10 – шатунные loose leaves,
11 cover of a rod,
12 – a piston finger,
13 – the piston,
14 – piston rings

PERFORMANCE ORDER
1. To arrange the engine on a corresponding bed.
2. To merge oil from the oil pallet, to unscrew the oil filter and to take the index of level of oil.
3. To remove a leading part and a coupling disk (to designate a direction of its installation).
4. To unscrew spark plugs and to remove the ignition distributor, having designated its position for simplification of the subsequent installation.
5. To disconnect the vacuum pipeline.
6. To remove a casing of a gear belt and a pulley of the pump of a cooling liquid.
7. To uncover heads of the block of cylinders.
8. To remove the generator and клиновой a belt of a drive of the fan, and a pulley of the pump of a cooling liquid.
9. To unscrew bolts of fastening and to remove a pulley from a cranked shaft.
10. To unscrew and take a bolt, a washer and a pulley of an intermediate shaft.
11. To weaken the tension device of a gear belt, to move it, overcoming resistance of a spring and to fix in the position removed from a belt.
12. To remove a gear belt.
13. To remove pulleys from a cranked shaft (in case of need by means of a stripper 21.028), an intermediate shaft and a cam-shaft.
To disconnect from the carburettor топливопровод.
14. To unscrew bolts of fastening of a head of the block of cylinders is perfectly in order the return to their tightening (fig. the Order of a tightening of bolts of fastening of a head of the block of cylinders see) and to remove it together with inlet and final collectors.
15. To take two bolts from the chamber of tap of a cooling liquid (from a head of the block of cylinders) to remove an adjusting ring and to take the thermostat and a lining.
16. To remove the oil pump, a pusher and топливопроводы.
17. To unscrew the gauge of pressure of oil and by means of a screw-driver to take its sediment bowl.
18. To remove the oil pallet.
19. To remove a forward cover of the block of cylinders.
20. To remove (after unscrewing of two bolts) the basic bearing of an intermediate shaft.
21. By means of a stripper 22.036 to take from an aperture in a back part of a cranked shaft the bearing of a shaft of coupling.
22. To establish pistons on half of height of cylinders for removal possibility (by means of a scraper) a deposit from the top part of cylinders.
23. To incline the engine for plum of the rests of oil from the block of cylinders.
24. To remove the pump of a cooling liquid.
25. To remove the oil pump (the adaptation 21.012) and also to take its power shaft.
26. To check up presence of designations of radical bearings (on covers and the block of cylinders of the engine), and also designations шатунных bearings (on rods and covers). In case of their absence it is necessary to designate bearings with the help кернера or an indelible pencil.
27. To unscrew bolts of rods, to remove their covers, to take шатунные loose leaves and to take pistons together with rods from cylinders.
28. To remove a flywheel.
29. To unscrew bolts of covers of radical bearings, to remove covers of radical bearings and to take loose leaves.
30. To take from the block of cylinders a cranked shaft and its back sealing ring by means of a stripper.
31. To take persistent half rings of a cranked shaft from the average radical bearing.