FORD SCORPIO

1985-1994 of release

Repair and car operation



Ford Skorpio
+ 1.1. Car identification
+ 2. Maintenance service
- 3. Engines
   - 3.1. Engine OHC
      3.1.1. A technical characteristics
      - 3.1.2. Service and repair
         3.1.2.1. Engine adjustment
         + 3.1.2.2. The repair which is not demanding removal of the engine
         3.1.2.3. Removal and engine installation
         + 3.1.2.4. Engine repair
         3.1.2.5. Greasing system
         3.1.2.6. Ventilation system картера
   + 3.2. Engine DOHC
   + 3.3. Engine V6
   + 3.4. Ignition and engine management systems
   + 3.5. Diesel engines
+ 4. Cooling system
+ 5. Fuel system
+ 6. Coupling
+ 7. Transmissions
+ 8. A kardannyj shaft and the back bridge
+ 9. A steering
+ 10. Suspension brackets
+ 11. Brake system
+ 12. Wheels and tyres
+ 13. A body
+ 14. An electric equipment



3.1.2.3. Removal and engine installation
THE GENERAL DATA

Engine mount elements

1 – a cross-section beam,

2 – an elastic support,

3, 4 – engine mount arms
Removal

Removal of the engine without a transmission is made upwards from a motor compartment by means of the load-lifting mechanism. It is possible to make also engine removal together with a transmission, however it is much more difficult, as for this purpose it is required to establish the car on the lift and by means of the additional lift to lower the engine together with a transmission downwards, preliminary having disconnected and having removed the units interfering lowering of the power unit.

PERFORMANCE ORDER
1. To remove a negative wire from the accumulator.
2. To remove protection картера and a mudguard.
3. To remove a radiator lattice.
4. To disconnect a cable of opening of a cowl from the mechanism of closing of a cowl and to take from clamps.
5. To remove a cowl, preliminary having noted position of loops, for simplification of repeated installation and having disconnected a tube of a washer of a windscreen.
6. To merge cooling liquid from cooling system for what under a drain stopper of a radiator to substitute the corresponding container and to open a drain stopper located in the bottom part of a radiator. For acceleration plum of a cooling liquid to open a stopper of a broad tank. For plum of a cooling liquid from the block of cylinders to unscrew the drainage bolt located in the block of cylinders.
7. To weaken collars and to remove branch pipes and hoses of system of cooling:
      – The top and bottom branch pipes of a radiator;
      – Hoses of a broad tank;
      – Hoses of system of heating of salon;
      – Cases of the automatic starting arrangement of the carburettor.
8. To unscrew four bolts of fastening of the top forward cross-beam, two bolts from two parties above and two bottom bolts of fastening of a support of a cross-beam and to remove it together with a radiator.
9. To remove the air filter.
10. To remove from the fuel pump bringing fuel hose and to muffle its stopper.
11. To remove from the carburettor an accelerator cable.
12. To disconnect a vacuum tube of the amplifier of brakes from an inlet collector
13. To disconnect electric wires and to remove sockets from following units and gauges:
      – The generator;
      – A starter;
      – The grounding tyre;
      – The temperature gauge;
      – The gauge of temperature of engine management;
      – The gauge of pressure of oil;
      – The electromagnetic valve on the fuel pump of a high pressure;
      – Electromagnetic муфты the fan;
      – Systems of injection of fuel;
      – An electric heater of an inlet collector;
      – A high-voltage wire from the ignition coil;
      – A radiator temperature-sensitive element.
14. To remove from the distributor of ignition the high voltage distributor together with wires.
15. To disconnect from the ignition distributor a multicontact socket.
16. To remove the gauge of level of oil.
17. To disconnect from the carburettor a cable of a pedal of an accelerator.
18. To disconnect from the carburettor fuel and vacuum hoses, and also electric wires.
19. To remove клиновой a belt and the auxiliary pump of system of a steering (if is present at the given version). To suspend the auxiliary pump to a body of the car by means of a soft wire.
20. To unscrew a forward reception pipe from a final collector.
21. To unscrew collars of fastening of the stabilizer and to remove the stabilizer.
22. To establish таль for engine lifting (the adaptation 21.068) and to raise the engine, and then to unscrew holders of the engine.
23. To unscrew the bolts connecting the engine with a transmission.
24. To disconnect electric wires and to remove a starter.
25. To disconnect from the engine a weight wire.
26. To remove the holder located between the engine and a transmission.
27. To prop up a transmission by means of the corresponding lift and a wide board and a few to raise a transmission.
28. Being careful, the load-lifting mechanism to raise the engine and to separate from it a transmission.
Raising the engine simultaneously to displace it forward and turning it in a horizontal plane to take upwards.

Installation

PERFORMANCE ORDER
1. Engine installation is made in sequence, to removal, thus it is necessary to pay attention of return to some features.
2. Greasing by oil шлицов a shaft of coupling of a transmission before connection of these knots.
3. At coupling installation on a flywheel it is necessary to centre a disk of coupling aligning оправкой.
4. If at joining of a transmission to the engine, the primary shaft of a transmission does not enter into a coupling disk it is necessary to turn a cranked shaft of the engine a little.
5. To establish a new lining of a forward exhaust pipe.
6. To fill system of cooling with a corresponding liquid and to remove air from cooling system.
7. To check up and in case of need to adjust a corner of an advancing of ignition, and also number of turns of the engine idling and concentration WITH in exhaust gases.