FORD SCORPIO

1985-1994 of release

Repair and car operation



Ford Skorpio
+ 1.1. Car identification
+ 2. Maintenance service
+ 3. Engines
+ 4. Cooling system
+ 5. Fuel system
+ 6. Coupling
- 7. Transmissions
   + 7.1. A mechanical five-speed transmission of type
   - 7.2. A mechanical transmission of type МТ 75
      7.2.1. A technical characteristics
      - 7.2.2. Service and repair
         7.2.2.1. Removal and transmission installation
         - 7.2.2.2. Transmission dismantling
            7.2.2.2.1. Check and repair of details of a transmission
            7.2.2.2.2. Primary and secondary shaft
         7.2.2.3. Transmission assemblage
   + 7.3. Automatic transmission А4LD
+ 8. A kardannyj shaft and the back bridge
+ 9. A steering
+ 10. Suspension brackets
+ 11. Brake system
+ 12. Wheels and tyres
+ 13. A body
+ 14. An electric equipment



7.2.2.2.1. Check and repair of details of a transmission
THE GENERAL DATA

Shaft and gear wheels of a mechanical transmission of type МТ 75

1 – the needle bearing,
2 – a lock spring ring,
3 – the bearing,
4 – a primary shaft,
5 – a ring of the synchronizer,
6 – the needle bearing,
7 – a lock spring ring,
8 – a nave of the synchronizer of 3-4 transfers,
9 – a gear wheel of 3 transfers,
10 – the remote plug,
11 – a gear wheel 2nd transfers,
12 – a gear wheel of 1st transfer,
13 – a secondary shaft,
14 – a gear wheel of transfer of a backing,
15 – a gear wheel of 5th transfer,
16 – a gear wheel of a drive of a speedometer,
17 – an intermediate shaft,
18 – an axis of an intermediate gear wheel of transfer of a backing,
19 – the basic plug of the bearing of a gear wheel of transfer of a backing,
20 – an intermediate gear wheel of transfer of a backing,
21 – a synchronizer latch
In black mugs numbers of transfers (AR – backing transfer are resulted; РС – direct transfer – 4).

REPLACEMENT OF BEARINGS

The control size of position of an end face of the selector


PERFORMANCE ORDER
1. By means of an inertial stripper to take the bearing (3) (fig. Shaft and gear wheels of a mechanical transmission of type МТ 75 see) secondary shaft from картера transmissions.
2. From картера transmissions to remove an adjusting plate of the bearing of a secondary shaft.
3. By means of the plug of the corresponding diameter to beat out the ball bearing of a secondary shaft inside картера transmissions.
4. To remove an axis of plugs of 1-2 transfers from картера transmissions.
5. To remove a sealing ring from the main axis of the selector.
6. By means of the plug of the corresponding diameter to remove the needle bearing of the main axis of the selector from картера transmissions.
The prevention

In case of replacement картера transmissions it is necessary to arrange the selector so that the distance between its end face and a plane картера made 69 mm (fig. the Control size of position of an end face of the selector see).


7. By means of a core of the corresponding diameter to establish from within картера transmissions the new needle bearing of the main axis of the selector.
8. To establish in картер transmissions a new sealing ring of the main axis of the selector.
9. To arrange a selector axis in картере transmissions so that it вальцованная a part has been directed towards a condensed plane картера.
10. By means of a corresponding core to press against the stop in картер transmissions the needle bearing of an intermediate shaft.
11. By means of a corresponding core to press against the stop in картер transmissions the ball bearing of a secondary shaft.
12. In картере transmissions to establish a plate of fastening of the bearing of a secondary shaft and to tighten bolts the corresponding moment.
13. By means of the plug of the corresponding sizes to remove in a direction of a forward part картера couplings the ball bearing from a primary shaft.
14. To remove a spring adjusting ring of the needle bearing.
15. By means of the plug and a wooden hammer to beat out in a direction of a back part картера couplings the bearing from an intermediate shaft.
16. By means of a stripper to remove the needle bearing of the main axis of the selector with картера couplings.
17. To insert by means of a core the bearing of an intermediate shaft in картер couplings. It is not necessary to establish the bearing against the stop, it is necessary to leave distance of 2 mm from a flange plane картера couplings.
18. To establish a new spring adjusting ring of the ball bearing.

19. By means of the plug to establish in картер couplings the new bearing of a primary shaft.


CHECK OF THE AXIS OF THE GEAR WHEEL OF TRANSFER OF THE BACKING

PERFORMANCE ORDER
1. By means of a corresponding core to remove an adjusting pin of an axis of a gear wheel of transfer of a backing.
2. To remove from an axis the basic plug of the bearing, an intermediate gear wheel of transfer of a backing and the needle bearing.
3. To check up a condition of the taken elements.
4. To put on an axis the needle bearing, an intermediate gear wheel of transfer of a backing and the basic plug of the bearing.
5. To establish a new adjusting pin.
6. By means of a screw-driver to take a sealing ring from the directing plug выжимного the bearing.
7. To establish by means of a core of the corresponding diameter a new sealing ring; the sealing edge should be directed towards a core.